Light Gauge Roll Forming Machine

Light Gauge Roll Forming Machine

We are a leading Manufacturer of Light Gauge Roll Forming Machines, delivering high-precision and fully automated solutions for producing light gauge steel framing (LGSF) profiles, C & U channels, stud and track sections, floor joists, truss members, and modular building structural components. Our machines are engineered to support modern construction, prefabricated housing, modular buildings, PEB structures, and lightweight steel infrastructure projects.

Light gauge steel systems are widely used for their strength-to-weight ratio, dimensional accuracy, and fast construction advantages. Our roll forming machines are developed using advanced CAD/CAM software and structural design optimization, enabling accurate profile shaping with tight tolerances and smooth surface finish. The machines are suitable for processing GI, high-tensile galvanized steel, and coated structural sheets, typically ranging from 0.6 mm to 2.0 mm thickness.

The complete production line includes hydraulic decoiler, strip leveling system, servo feeding mechanism, high-speed punching system (for service holes and fixing slots), multi-station roll forming unit, servo cut-to-length system, and automatic profile stacking unit. Optional CNC-controlled punching and marking systems can be integrated for precision hole placement and structural labeling.

Our Light Gauge Roll Forming Machines are equipped with PLC-based automation and HMI touchscreen interface, enabling automatic profile size adjustment, punching pattern programming, and length control. The rigid machine frame, hardened roll tooling, and precision shafts ensure vibration-free operation and high-speed production up to 30 meters per minute.

Each machine undergoes strict trial runs, dimensional inspection, punching accuracy verification, load-bearing simulation testing, and electrical safety validation before dispatch.

Key Technical Specifications

1. Material Thickness Range: 0.6 mm – 2.0 mm

2. Material Type: GI / High-Tensile Galvanized Steel

3. Production Speed: 15–30 meters per minute

4. Forming Stations: 12–18 stations

5. Main Motor Power: 10 HP – 25 HP

6. Hydraulic Power Unit: 5 HP – 10 HP

7. Punching System: Hydraulic / CNC Punching

8. Cutting System: Servo Cut-to-Length

9. Control System: PLC with HMI Touchscreen

10. Drive Type: Gear Drive / Chain Drive

11. Shaft Diameter: 60–80 mm hardened shafts

12. Roll Material: D2 hardened steel rolls

13. Decoiler Capacity: 3–5 Ton hydraulic decoiler

14. Tolerance Accuracy: ±0.5 mm

15. Power Supply: 415V, 3-Phase, 50 Hz

Our Light Gauge Roll Forming Machines are designed for high-speed production, structural precision, reduced material wastage, and long-term durability—making them ideal for modern modular and prefabricated construction industries.