Scooter, Three wheeler Roll Forming Machines Plants

Scooter & Three-Wheeler Roll Forming Machine Plants

We are a leading Manufacturer of Scooter and Three-Wheeler Roll Forming Machine Plants, delivering complete and integrated production solutions for manufacturing steel wheel rims and structural components for scooters, passenger three-wheelers, cargo three-wheelers, and electric vehicles (EVs). Our roll forming plants are engineered to meet stringent automotive-grade standards, ensuring superior dimensional accuracy, structural strength, high productivity, and long-term operational stability.

Our roll forming plants are designed using advanced CAD/CAM engineering, precision tooling systems, and synchronized automation controls to produce consistent rim and profile geometries. The complete production line integrates hydraulic decoiling, strip leveling, precision roll forming, rim profiling, flash butt welding, flash trimming, planishing, edge cutting, flaring, hydraulic sizing/expansion, calibration, and final inspection systems. Each stage is synchronized to optimize material flow and reduce cycle time.

The roll forming section is built with hardened forming rolls, heavy-duty shafts, and reinforced machine frames to ensure stable operation even with thicker materials used in three-wheeler rims. Our flash butt welding system ensures strong joint formation with controlled heat input and upsetting pressure, followed by trimming and planishing for smooth weld finishing.

Equipped with PLC-based automation and HMI touchscreen interface, the plant allows precise control of rim diameter, width, production speed, and welding parameters. Servo-driven synchronization minimizes rejection rates and ensures repeatable accuracy suitable for OEM production.

Each plant undergoes comprehensive trial production, concentricity testing, weld penetration validation, radial runout inspection, structural load simulation, and electrical safety verification before dispatch.

Key Technical Specifications

1. Material Thickness Range: 1.8 mm – 4.0 mm

2. Material Type: CR / High-Tensile Steel

3. Rim Diameter Range: 10” – 20” (customizable)

4. Production Capacity: 250–700 rims per shift

5. Forming Stations: 10–16 stations

6. Main Motor Power: 20 HP – 40 HP

7. Hydraulic Power Unit: 10 HP – 20 HP

8. Welding Type: Flash Butt Welding

9. Cutting System: Hydraulic Edge Cutting

10. Control System: PLC with HMI Touchscreen

11. Drive Type: Gear Drive / Chain Drive

12. Shaft Diameter: 80–100 mm hardened shafts

13. Sizing Machine: Hydraulic Expansion & Calibration

14. Tolerance Accuracy: ±0.5 mm

15. Power Supply: 415V, 3-Phase, 50 Hz

Our Scooter & Three-Wheeler Roll Forming Machine Plants deliver automotive-grade precision, high structural strength, improved throughput, energy efficiency, and long-term manufacturing reliability—making them ideal for modern EV and commercial vehicle rim production facilities.