Motorcycle wheel Rim Roll Forming Systems

Motorcycle Wheel Rim Roll Forming Machine

We are a leading Manufacturer of Motorcycle Wheel Rim Roll Forming Machines, delivering high-precision and heavy-duty roll forming solutions for manufacturing steel wheel rims for motorcycles, scooters, and electric two-wheelers. Our machines are engineered to meet stringent automotive standards, ensuring dimensional accuracy, structural integrity, smooth profile formation, and consistent high-volume production suitable for OEMs and Tier-1 suppliers.

The Motorcycle Wheel Rim Roll Forming Machine is designed using advanced CAD/CAM tooling technology and precision engineering, enabling accurate rim profile shaping with uniform curvature and controlled forming pressure. The system processes CR and high-tensile steel strips, ensuring proper material flow and minimal deformation during forming.

The production workflow typically includes strip decoiling, leveling, roll forming, cut-to-length operation, and transfer to subsequent processes such as flash butt welding, trimming, planishing, and sizing. The roll forming section consists of precision-ground forming rolls, hardened shafts, and a synchronized drive system to ensure stable and vibration-free operation.

Our machine is equipped with PLC-based automation and HMI touchscreen interface, allowing operators to control rim width, diameter settings, production speed, and length accuracy with high precision. The heavy-duty frame structure and balanced drive system ensure long-term durability and reduced maintenance requirements.

Each machine undergoes rigorous trial production runs, profile geometry inspection, dimensional accuracy checks, runout validation, and electrical safety testing before dispatch to ensure reliable field performance.

Key Technical Specifications

1. Material Thickness Range: 1.5 mm – 3.5 mm

2. Material Type: CR / High-Tensile Steel

3. Rim Diameter Range: 10” – 19” (customizable)

4. Production Speed: 8–15 meters per minute

5. Forming Stations: 8–14 stations

6. Main Motor Power: 15 HP – 25 HP

7. Hydraulic Power Unit: 7.5 HP – 15 HP

8. Cutting System: Hydraulic Cut-Off

9. Control System: PLC with HMI Touchscreen

10. Drive Type: Chain Drive / Gear Drive

11. Shaft Diameter: 70–90 mm hardened shafts

12. Roll Material: D2 hardened steel rolls

13. Decoiler Capacity: 3–5 Ton hydraulic decoiler

14. Tolerance Accuracy: ±0.5 mm

15. Power Supply: 415V, 3-Phase, 50 Hz

Our Motorcycle Wheel Rim Roll Forming Machine ensures high precision, structural consistency, reduced rejection rates, and long-term manufacturing reliability—making it an ideal solution for modern two-wheeler and EV rim production facilities.